HOW TO: Replace AWD Front Hub Bearing Assembly

06FX35

Member
Location
Rhode Island
Car
2006 FX35 AWD
Just replaced the front hub bearing assembly on my 2006 FX35 AWD. Here's the write up for the technically inclined.

Basic Tools
Car Jack
Jack Stand
1/4 inch ratchet driver
1/2 inch ratchet driver
1/2 inch drive extension
14mm socket
17mm socket and combo wrench
19mm socket and combo wrench
22mm socket and combo wrench
Plier
C-Clamp - to compress the brake pistons back in to reinsall the brake pads.
Hammer
PB Blaster or similar rust busters
Breaker bar
Rope or anything to tie something

Contingency (Plan B) Tools
5mm Drill bit
6mm Plug tap
Vise grip
Electric Drill

Here's a walk around of the front hub bearing assembly to get familiar with it (from now on will be referred to as FHBA):
Notice the orientation of what's up and what's down. You'll know why later on.
a3d867b3.jpg

Side view of the FHBA
953ebae9.jpg

Outward view of the FHBA
8139fadb.jpg

Close up of the FHBA
82d88abf.jpg

This is a must to have for this project. PB Blaster has been the best that I have ever used in breaking loose any rusted parts.
c958ad0f.jpg

Prop open the wheel center cap and start spraying the PB Blaster right away. The more time it has to soak in the better.
6f33464d.jpg


Straighten and remove the locking pin with a plier.
648189e4.jpg

At this point do not jack up the truck yet. You gonna need the friction on the tire to loosen the hub nut.
a1826676.jpg


Find yourself a nice breaker bar. The longer the easier it will be on your back.
2a95e58a.jpg


This will bound to happen so make sure you have a back-up. Rachet with moving parts in the head is not ideal for this big job
so I recommend using a fixed-head rachet.
d7aef500.jpg


Once initially loose, the hub lug should screw out pretty easily. Don't forget the washer with it.
dcab8a57.jpg


Now jack up the truck just enough to not put too much weight on the wheel and loosen the lug nuts.
da9ab36c.jpg


and once all lugs are loosen, the jack can be fully lifted to give enough room for a jack stand. Once the stand is in place
lower the jack a little bit to firmly rest the weight of the truck on both the stand and the jack itself.
c4f58128.jpg


Now the brake and rotor are ready to come off.
c81a29fa.jpg


As you can see, the speed sensor is pretty rusted out.
f0750877.jpg


so give it lots of PB Blaster treatment
6f954059.jpg


while you are at it, spray some on the brake bracket bolts as well.
6304ce50.jpg


Using a half inch driver and a hammer, tap the end of the driver to loosen the bolts.
da7cee5e.jpg

7426713a.jpg


Once the brake bracket bolts are loose, don't remove them all the way, loosen the brake caliper bolts first.
You'll need these off as well to re-install the pads back on later.
481c99d7.jpg


Once removed, tie the brake assembly onto the spring to keep it out of the way.
48eac91a.jpg


Here's a back shot of the rear of the hub.
87ab1adf.jpg


If you have this, use it. A sliding hammer.
49d180a8.jpg


Spray some PB Blaster onto the contact area of the brake rotor and FHBA and let it stand for several minutes.
00d917e8.jpg


After several slides of the hammer the rotor comes off. Now you are ready to work on the FHBA.
186ad15b.jpg

Spray liberal amount of PB Blaster on the bolts of the FHBA and let it sit for a good 5 to 10 min.
36238853.jpg


Start loosening the FHBA bolts. Using a hammer to tap the end of the rachet will
help more than trying to put your own muscle force on it. They are pretty stiff, but not as bad as the hub lug nut.
20f56c20.jpg


Once all the bolts comes off, use the sliding hammer to work on the FHBA.
Alternate from one side to the other and working around the edges.
379595e2.jpg


After a good 20 minute on the sliding hammer I realized it was a total waste of time.
The only way to dislodge this thing is from the back side. Remove the entire hub from the shock.
9475e83c.jpg


Took only three good solid hits with a cast iron hammer to get the thing loose.
I have came to a conclusion that sliding hammer is only good for dents on body panels.
b2f16103.jpg


The new FHBA goes in.
a48202ab.jpg


Remember what I said about the up and down side? Here's why.
2faa90bc.jpg


If you installed it upside down, the speed sensor won't go in all the way.
And you'll be bitchin' at yourself for being so stupid like I did.
55b5aad2.jpg


Next up...damn broken speed sensor bolt!!! I can't believe Infiniti used such a poor grade metal for this bolt!!!
Probably a grade 5 or lower. It a 10mm head but only a 6mm shaft. Formula for a catastrophy when rust comes to play.
1701767e.jpg


The speed sensor comes out, but the broken nuts becomes a pain in the you know what.
3b7c8a76.jpg

49262990.jpg


Vise grip might work...not!!!! The quality of the metal use on this thing is so poor
the edge of the leftover piece just crumbled when I twisted the vise grip. Also tried a bolt extractor. Useless on rusted metal.
c0cbb158.jpg


After an hour break and thinking it over again, I went shopping and found this!!! It's like wow! The greatest invention ever!!!
The speed sensor nut is exactly this size.
ff7f60b6.jpg


Use the drill to drill out the stuck bolt as much as you can but be careful not to damage the side of the hole.
Then use a vise grip to firmly hold the tap.
b375feac.jpg


Start screwing the tap into the drilled hole. Be careful, when you start to feel resistence, unscrew it back out and remove
any metal filing on the tap head. Repeat until you get enough depth for a new screw. This will re-create the thread
that should fit any M6-5mm bolt.
faf5599e.jpg

Instead of using the same grade (OEM bolt) I found this Allen bolt that's at least a grade 8.
Works like a charm. No worries for future removal.
e31ce493.jpg

The speed sensor is now in place!!!
961d6f6f.jpg

Start re-assemble things back on and don't forget that washer with the hub lug.
f0423e72.jpg

Before using the C-Clamp to compress the brake pistons, make sure you loosen the brake fluid reservoir
cap and slowly compress the pistons. Opening the reservoir cap will ease the pressure a bit and
minimize the risk of damaging the ABS controller. Bleeding the brake shouldn't be necessary
since you haven't introduce any air to the line. Make sure close the brake reservoir cap before pumping the brake.
de6e384c.jpg

Lower the truck and tighten the wheel lugs and the hub lug. Don't forget the locking pin and you're good for another 80 - 90K miles.
Not looking forward to it.
674725b3.jpg
 
Last edited:
Great pictures and detail.

Just would like to add that make anti-seize your best friend during installation. I coated the entire bearing to hub mating surfaces, and all bolts to ensure ease of disassembly for next time.

:tup:
 
GREAT write up. insanely detailed and loved the part about the snapped bolt. Same thing a friend and i ran into installing springs, except a nut got rounded out in a matter of seconds!

thanks for contributing!
 
Great write up. Love the details in resolve obstacles along the way. Broken bolt is inevitable with cars driven in colder/snowy weather. Thanks for sharing.
 
Do you remember front axle nut torque spec? Is it the same as rear - 177 ft/lb?
Too much torque can cause bearing to overheat which leads to premaure failure.
Thnx!
 
Hey guys,
Can anyone confirm front axle end-bolt torque spec?
Great write-up means nothing if you don’t know proper torque specs for axle bolts.
FYI:
Last year I experienced humming noise in front left side hub, changed both front left/right hubs-wheel bearings. 15K miles later same humming noise returned.
Found out my left side hub was over torqued causing my bearing to overheat and break apart.
Ordered new hub and ready for DIY.
 
Nice documentary! I like how you showed us the failures as well as the successes - we can use your solutions for similar problems in the future.

A couple of things I thought I could add -

The sliding hammer can be your best friend if used properly. The way you were using it to try to remove the hub was not ideal. The advantage to the sliding hammer is the ability to transfer force while already in contact with the surface. By using that small bracket on the end, the transfer force was greatly reduced. The proper use would have been through the center of the hub, which is not possible with the axle in the way. By alternating sides, you would actually be binding the metal surfaces with each hammer impact. Just not the ideal tool for the job in this situation. For the RWD guys changing front hubs - best tool possible.

You are sooo careful with so many things, I was really surprised you don't use a torque wrench for every single bolt. Using the factory torque specs and cleaning the mating surfaces beforehand are very worthwhile tasks to add. After driving around for about a week, I take the torque wrench and go back over every bolt I installed. You would be surprised how many of them move just a bit before hitting the proper torque level for the second time.
 
so how can you tell if you need to replace the front hubs?

It will sound like you are a plane about to take off -- it is a whirling noise that doesn't go away.

Basically, it will be so annoying and loud, you will know for sure. At first I thought it was tire noise, but it was the hub bearing.
 
Back
Top